Mechanical Engineer

Precision in
Design & Build.

🇺🇸 Green Card · No Sponsorship Needed · Wood Dale, IL

SolidWorks · AutoCAD · ANSYS Workbench · FEA · Additive Manufacturing · Statistical Quality Control. Targeting Mechanical, Application, and Manufacturing/Quality Engineer roles in the Chicago metro area.

1.5yr@ Amazon SME
12%Defect Reduction
3Certifications
B.E.Mech. Eng.
Akber Ali Khan — Mechanical Engineer
About

From design through simulation to physical part

I'm a Mechanical Engineering graduate from Deccan College of Engineering and Technology, certified as a Professional in Mechanical CADD (SolidWorks, AutoCAD, ANSYS Workbench) through an ISO 9001:2015-aligned program. My engineering foundation spans FEA-informed design, additive manufacturing, statistical quality control, and materials science.

My final-year project — designing and analyzing a 3D-printed piston using SolidWorks, ANSYS, and Minitab (Taguchi DOE) — gave me end-to-end experience from CAD design through FEA simulation, design of experiments, and FDM fabrication. My internship at Dynamique Industries put SQC methods into practice, reducing component defect rates by 12%.

I supplement engineering with Python and SQL for data-driven quality and manufacturing analysis. Selected as an SME at Amazon for fast learning, technical troubleshooting, and cross-functional escalation ownership — skills I bring directly to engineering roles. I'm authorized to work in the U.S. (Green Card, no sponsorship needed), based in Wood Dale, IL, targeting the Chicago metro area.

"Precision in design, integrity in manufacturing — that's the standard I bring to every project."

🎓

Education

B.E. Mechanical Engineering
Deccan College of Engg. & Tech
Hyderabad, India · 2020–2024

📍

Location

Wood Dale, IL
Chicago Metro · Green Card
No Sponsorship Needed

📞

Phone

(847) 347-8587

⚙️

CAD Certified

SolidWorks · AutoCAD · ANSYS
CANTER CADD · ISO 9001:2015
C.No. CC126104

✉️

Email

cntc.aak@gmail.com

Stack

Technical skills

Engineering tools, software, and competencies I work with at depth.

CAD & Simulation
SolidWorksAutoCADANSYS WorkbenchFEACADThermal Analysis
Manufacturing & Quality
Additive ManufacturingFDMStatistical Quality ControlISO 9001:2015Taguchi DOEMinitab
Materials
PlasticsMetalsMaterial SelectionPLAMaterial Properties
Engineering Core
Mechanical DesignEngineering DrawingsMesh / Tessellation3D SlicingCURA
Programming & Data
PythonSQLData-Driven QCManufacturing Analysis
Competencies
Project CoordinationCross-Functional LeadershipTechnical CommunicationMS OfficeFast Learner
Work

Projects

Engineering projects spanning CAD design, FEA simulation, DOE, and physical fabrication.

⭐ Final Year Project

Design & Analysis of a 3D-Printed Piston (FDM)

Collaborated in a 2-person team to design a piston in SolidWorks, sized its internal diameter to a mating O-ring, and fabricated it via Fused Deposition Modeling (PLA). Applied a Taguchi Design of Experiments in Minitab across nozzle diameter, layer height, and travel speed to quantify their effect on print time — finding time decreased as each parameter increased. Performed thermal (convection) analysis and a mesh/tessellation study in ANSYS to evaluate the piston's thermal behavior and print-resolution trade-offs.

SolidWorksANSYS 2021 R2CURAMinitabTaguchi DOEFDMFEAThermal Analysis
🔬 Internship · Dynamique Industries

Statistical Quality Control — Defect Reduction

Performed statistical quality control on mechanical components at Dynamique Industries, Secunderabad. Applied SQC methods and engineering standards to identify manufacturing defects, achieving a 12% reduction in component defect rate. Assisted in root-cause analysis and recommended process corrections to the production team.

Statistical QCDefect AnalysisRoot Cause AnalysisISO StandardsManufacturing
🤖 Side Project

Neuro-TopOpt — AI Topology Optimization

AI-driven topology optimization engine for mechanical components in additive manufacturing. Uses neural networks to learn optimal material distributions — combining mechanical engineering domain knowledge with computational intelligence to accelerate FEA-based design cycles.

PythonTensorFlowTopology OptimizationFEAAdditive Mfg
Credentials

Certificates

Verified engineering and technical credentials.

⚙️
Canter CADD · ISO 9001:2015 Certified
Professional in Mechanical CADD
SolidWorks·AutoCAD·ANSYS Workbench
C.No. CC126104·Dec 2023 – Mar 2024
cantercadd.com ↗
🖥️
Harvard University
CS50x: Introduction to Computer Science
edX · 2026·C · Python · SQL · Web
🐍
University of Michigan
Programming for Everybody (Getting Started with Python)
Coursera · Oct 2025·Dr. Chuck Severance
Verify ↗
🎓
Stanford University · DeepLearning.AI
Supervised Machine Learning: Regression & Classification
Coursera · Nov 2025·Andrew Ng
Verify ↗
Experience

Where I've worked

Professional roles that built my technical, analytical, and leadership skills.

Amazon
2024 – 2025
Dynamique
Mar – Apr 2023
Customer Service Associate (CSA)
Amazon — Selected as Subject Matter Expert
May 2024 – Sept 2025 · Hyderabad, India
  • Supported Amazon Flex driver operations and Retail customer service channels over a 1.5-year tenure, resolving a wide range of customer, technical, and operational issues.
  • Selected as a Subject Matter Expert (SME) by leadership for strong policy knowledge, technical proficiency, and fast learning ability — entrusted with supporting multiple operational teams on complex escalations.
  • Trained and mentored newly hired team members on internal policies, tools, and workflows, strengthening onboarding and consistency across the team.
  • Collaborated across cross-functional engineering and operational teams to investigate root causes and resolve high-priority escalations.
Quality Inspector Intern
Dynamique Industries
Mar 2023 – Apr 2023 · Secunderabad, India
  • Performed statistical quality control on mechanical components across production batches.
  • Reduced component defect rate by 12% by identifying manufacturing defects using SQC methods and engineering standards.
  • Assisted in root-cause analysis of recurring defects and recommended process corrections to the production team.
Contact

Let's work together

Open to Mechanical Engineer, Application Engineer, and Manufacturing/Quality Engineer roles in the Chicago metro area. Green Card holder — no sponsorship needed.